Senior Motor Manufacturing Engineer

Job Description

Archer Aviation, an aerospace company focused on electric vertical takeoff and landing aircraft, is seeking a Senior Motor Manufacturing Engineer. This role is based in San Jose, California.Archer values diversity and inclusivity, fostering an equitable environment for all team members.Responsibilities:

• Lead process development and industrialization for electric motor components.
• Drive the development of electric motors, focusing on assembly, welding, magnetization, and balancing.
• Collaborate with operations to optimize equipment and provide training.
• Work cross-functionally with Product Design Engineering, Quality, and Facilities teams.
• Lead Design for Manufacturability (DfM) efforts.
• Write technical specifications for tooling and automation equipment.
• Develop manufacturing build plans, including line layout and part flow.
• Establish an appropriate Manufacturing Bill of Materials (MBOM).
• Conduct feasibility studies for new manufacturing technologies.
• Create and maintain detailed work instructions within SAP/PEO.
• Train and oversee technicians and operators.
• Design in-house manufacturing equipment and fixtures using NX.
• Participate in early prototype builds.
• Conduct Process Failure Mode and Effects Analysis (PFMEA).
• Monitor production metrics and KPIs.
• Manage procurement and construction activities.
• Oversee the deployment of production equipment.
• Support first-unit builds and testing.

Requirements:

• Bachelor’s degree in Mechanical, Electrical, Industrial Engineering, Mechatronics, or a related field.
• Expertise in processes such as pressing, welding, magnetizing, balancing, and electrical testing for electric motors.
• Experience in manufacturing key components such as stators, rotors, gearboxes, inverters, and complete engines.
• Ability to develop production lines from prototype to full-scale production.
• Understanding of Lean Manufacturing principles.
• Proficiency in 2D and/or 3D CAD software.
• Experience with MES and ERP software, particularly SAP.
• Strong background in statistical process control (SPC).
• Excellent communication skills.
• Highly organized with a strong hands-on approach.
• Willingness to travel up to 40%.

The role offers:

• Targeted base pay between $134,000 - $160,000.